Multi-Wire Saw Machine High-Precision Diamond Wire Cutting​​

​​Inverted Multi-Wire Saw Machine for High-Precision Diamond Wire Cutting​​

The inverted ultra-precision multi-wire saw is a high-speed model within our company's multi-wire saw product line, specifically designed for the efficient batch processing of various hard and brittle materials. This model features an innovative ​​inverted structural design​​ and is equipped with a ​​streamlined wire guide system (typically optimized to 6 guide wheels)​​. This design enhances processing efficiency while significantly improving operational stability and process adaptability.

Its core cutting principle utilizes ​​high-speed reciprocating diamond wires​​ (embedded with diamond particles) to grind-cut hard and brittle materials in the processing area. By precisely controlling cutting parameters, it can produce ​​uniform-thickness, high-quality thin slices​​. This equipment perfectly balances ​​high production efficiency, excellent product quality, low processing costs, high control precision, and environmental friendliness​​, making it particularly suitable for customers with high requirements for cost control and material utilization. Additionally, the device adopts a ​​modular design​​ for convenient waste recycling, aligning with the sustainable development requirements of modern manufacturing.

Inverted Multi-Wire Saw Machine Working Principle

The working principle of the inverted multi-wire saw is based on ​​high-speed reciprocating diamond wires carrying diamond particles to grind-cut hard and brittle materials​​. The detailed process is as follows:

​​1. Wire Mesh Formation​​

• The diamond wire is unwound from the ​​pay-off reel​​ and passes through ​​6 streamlined and optimized guide wheels​​ (significantly fewer than traditional models) before being taken up by the ​​take-up reel​​, forming a stable diamond wire mesh in the cutting area. The inverted structural design allows for a more compact and rational wire mesh layout, reducing the number of guide wheels while ensuring stable wire operation. The guide wheel system ensures neat wire arrangement, providing a foundation for precise cutting.

​​2. High-Speed Reciprocating Cutting​​

• The diamond wire is driven by the ​​main motor​​ to perform ​​high-speed reciprocating motion​​ (typically reaching 1000-1200 m/min). The diamond particles on the wire mesh grind-cut the hard and brittle materials. The inverted structure ensures more uniform tension distribution across the cutting wire, reducing vibrations and deviations during the cutting process.

​​3. Precision Feed Control​​

• The hard and brittle materials to be cut (e.g., magnetic materials, semiconductor materials) are precisely fed towards the high-speed moving diamond wire mesh by a ​​servo-controlled worktable​​, following preset feed speeds and paths, to achieve ​​uniform-thickness thin slice cutting​​. The entire feeding process is controlled by a high-precision servo system to ensure cutting accuracy.

​​4. Intelligent Tension Control​​

• A ​​closed-loop feedback control system​​ is employed to monitor and adjust the cutting wire tension in real time. Servo motors precisely control the operation of the pay-off and take-up reels to maintain constant wire tension during cutting. The system also features a ​​tension warning function​​ that automatically alerts when abnormal tension fluctuations are detected, effectively preventing wire breakage and improving production continuity.

​​5. Closed-Loop Cooling System​​

• Heat generated during cutting is dissipated by a ​​precision cooling system​​. The cooling liquid is precisely sprayed onto the cutting area, ensuring cutting quality while protecting the equipment and materials. This system also facilitates waste recycling and processing.

Inverted Multi-Wire Saw Machine Features

Inverted Multi-Wire Saw Machine Applications

1. Q: What materials are suitable for cutting with an inverted multi-wire saw?

A: Commonly used for cutting hard and brittle materials such as silicon wafers, sapphire, and ceramics.

2. Q: What are the advantages of an inverted multi-wire saw compared to traditional cutting machines?

A: It offers higher cutting precision, faster efficiency, and lower material waste.

Tags: #​​Inverted Multi-Wire Saw Machine, #Custom, #High-Precision Diamond Wire Cutting