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Marble Multi-Wire Cutting Machine Diamond Wire for High-Precision Slicing
The multi-wire cutting machine for marble is a specialized equipment that utilizes high-speed reciprocating metal wires (typically diamond wires) as cutting tools to perform large-volume, high-precision slicing of hard and brittle materials like marble. By arranging multiple cutting wires in parallel to form a dense cutting web, it can simultaneously slice large marble blocks into hundreds of thin slabs in a single operation. This significantly improves material yield and cutting efficiency, making it particularly suitable for processing large-sized stone materials measuring several meters.
During operation, extremely fine diamond cutting wires are wound around multiple rollers (e.g., first roller, second roller) under precisely controlled tension to form a large "cutting web." The marble block is driven by a worktable and fed into this web. The high-speed movement of the wires (wire speed can exceed 2000 meters/minute) carries abrasives to grind and cut the marble. The entire process—tension, speed, and feed rate—is precisely controlled by a CNC system to ensure cutting stability and uniform slab thickness. Advanced equipment is also equipped with an intelligent servo tension system and cooling lubrication system to optimize cutting performance and reduce wire breakage risks.
Compared to traditional cutting methods like saw blades or gang saws, multi-wire cutting equipment offers significant advantages for processing marble, as summarized in the table below:
| Characteristics & Advantages
| Specific Manifestations
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| High Precision & Narrow Kerf
| The cutting kerf width is only 0.01–0.015 mm larger than the wire diameter, minimizing loss of expensive stone material and significantly improving material yield rate.
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| High Efficiency & High Yield
| Hundreds of marble slabs can be produced simultaneously in a single feed, with high cutting speeds (e.g., 2000 m/min), greatly exceeding the efficiency of traditional single-cut methods.
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| High Stability & Automation
| Employs a CNC system for precise closed-loop control of tension, speed, and other parameters; intelligent servo systems effectively reduce wire breakage risk, ensuring a stable and reliable processing operation.
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| Environmental Friendliness & Energy Saving
| Noise during cutting can be reduced to below 100 decibels, dust generation can be reduced by up to 80%, and energy consumption lowered by 30%, significantly improving the working environment.
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| Excellent Cutting Quality
| Ensures chip-free edges when cutting brittle or soft materials, with a shallow metamorphic layer and a smooth cutting surface, reducing the need for subsequent processing.
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Leveraging the above advantages, multi-wire cutting equipment has become a core tool in marble processing, primarily used in the following scenarios:
1. Large Slab Production: Used for efficiently cutting large slabs of natural marble and artificial stone, meeting the demand for large-volume, standard-specification slabs in the architectural decoration market.
2. Thin Slab & Special Sheet Processing: Enables ultra-thin cutting of marble for producing high-end decorative materials like light-transmitting panels and composite sheet substrates.
3. High-Value Stone Processing: Its high precision and low loss characteristics make it highly suitable for precision cutting of high-value stones such as granite, quartzite, and even luxury stone.
4. Promoting Industry Upgrading: The application and promotion of this technology are helping the stone industry transition from "extensive processing" to refined, high-end manufacturing characterized by "equipment + service + technology."
| Services
| Core Commitment / Key Metrics
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| Key Service Commitment | Rapid Response
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| Comprehensive Warranty | |
| • At least one year of free warranty
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| Regular Maintenance
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| Additional service support | Technical Training |
| • Provide unlimited on-site operational and maintenance training after equipment acceptance
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| Spare Parts Supply | |
| • Maintain a spare parts inventory to ensure timely supply of common components
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1. Q: What is the main advantage of using a multi-wire cutting machine for marble?
A: The primary advantage is its significantly higher material yield (over 97%) due to extremely narrow kerfs, which drastically reduces waste compared to traditional gang saws or circular blades.
2. Q: How does a multi-wire marble cutting machine achieve high precision?
A: It utilizes multiple diamond-coated wires moving at high speeds under CNC-controlled tension to make parallel cuts simultaneously, ensuring uniform slab thickness and a smooth surface finish.
Tags: #Marble Multi-Wire Cutting Machine, #Customized, #High-Precision, #Diamond Wire, #High-Precision Slicing